Asee peer logo

Additive Manufacturing-Enabled Modular Drone Design Development by Multidisciplinary Engineering Student Team

Download Paper |

Conference

2022 ASEE Annual Conference & Exposition

Location

Minneapolis, MN

Publication Date

August 23, 2022

Start Date

June 26, 2022

End Date

June 29, 2022

Conference Session

Technology Integration in Manufacturing Curriculum

Page Count

18

DOI

10.18260/1-2--42122

Permanent URL

https://peer.asee.org/42122

Download Count

528

Request a correction

Paper Authors

author page

Firas Akasheh Tuskegee University

author page

Mandoye Ndoye Tuskegee University

author page

David Shannon Auburn University

author page

Ryan Pippins Tuskegee University

author page

Eugene Thompson

author page

Adrian Carter Tuskegee University

author page

Stephen Baker Tuskegee University

biography

Brandon Guiseppi Tuskegee University

visit author page

Brandon Guiseppi is an undergraduate aerospace engineering student at Tuskegee University, originally from Charlotte, North Carolina. His interest in aeronautics goes back to very young age. He has participated in numerous research projects including a NASA MUREP-funded multidisciplinary project to develop a modular drone using additive manufacturing, and a collaboration with the U.S. Department of Defense (DoD) to analyze leading-edge vortices about delta wings at low Reynolds numbers using computational fluid dynamics (CFD), which resulted in a publication (Guiseppi, et.al., Characterization and Simulation of the Flow Field of a Slender Delta Wing&, AIAA 2022). He also participated in several summer internships at aerospace companies including Boeing, working on reduction of foreign object debris (FOD), and the Charlotte Air Traffic Control to update repository guides and create a program to refresh aviation safety inspectors and engineers on best practices in their respective fields. Currently, he is assigned to the Turbine Aerodynamics group at GE Aviation and uses CFD to analyze airflow in high-pressure turbines. Outside of academics, he is a worship leader at the Montgomery City of Refuge Church, co-founder of the relaunched Tuskegee University Carolina Club, a piano player, and a lover of the great outdoors.

visit author page

Download Paper |

Abstract

Additive manufacturing (AM) is recognized as a transformative approach to prototyping and manufacturing by all sectors of industry, especially the aerospace industry, which has lead the adoption of AM for critical end use parts. In academia, AM has also received great deal of interest as a vehicle to improve design and manufacturing education and facilitate student innovation. The objective of this effort is to improve the readiness and diversity of the engineering workforce in the aerospace industry, which is experiencing critical scarcity in talent. We engaged a multidisciplinary team of minority engineering students in the design and manufacture of a modular quadcopter drone driven by AM. The modular drone focus provides a suitable context for the implementation of experiential learning, which is proven to support the development of practical student research and engineering design skills. Design thinking was used to drive the developments needed to achieve a modular drone that can be easily customized and reconfigured for different applications. With the design flexibility offered by AM, students designed and built drone arms that can be quickly detached and assembled, both structurally and electrically in one-step while avoiding the need for soldering electric connections at nodes. They also developed an optional propeller guard, which can be compactly packed, if not needed, as well as a concept for a 3D printed power distribution board to replace standard commercially available boards. An additional objective of the project is to arm students with desirable soft skills such as interdisciplinary team skills, leadership, lifelong learning, and entrepreneurship mind set. To guide students in this project, a multidisciplinary team of faculty mentors met with the student team once a week to advice on technical issues and provide general direction and context. The students’ work schedules were deliberately selected to maximize overlap between team members with the aim of facilitating effective communication and cross-disciplinary exchange of ideas. Furthermore, to build self-confidence, promote experiential learning and develop leadership skills, the students were encouraged to take full ownership of the development process by giving them the latitude needed to find for themselves what works and what does not. Through a focus group with the participating students, an independent external evaluator found that the project context and mentoring approaches helped them experience the benefits of AM, improved their understanding of real-life engineering product development as well as their engineering courses. It also helped them better understand entrepreneurship and the importance of effective communications and leadership.

Akasheh, F., & Ndoye, M., & Shannon, D., & Pippins, R., & Thompson, E., & Carter, A., & Baker, S., & Guiseppi, B. (2022, August), Additive Manufacturing-Enabled Modular Drone Design Development by Multidisciplinary Engineering Student Team Paper presented at 2022 ASEE Annual Conference & Exposition, Minneapolis, MN. 10.18260/1-2--42122

ASEE holds the copyright on this document. It may be read by the public free of charge. Authors may archive their work on personal websites or in institutional repositories with the following citation: © 2022 American Society for Engineering Education. Other scholars may excerpt or quote from these materials with the same citation. When excerpting or quoting from Conference Proceedings, authors should, in addition to noting the ASEE copyright, list all the original authors and their institutions and name the host city of the conference. - Last updated April 1, 2015