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Developing and Applying Manufacturing Process Simulation Tools to Improve Students’ Execution of Engineering Design Course Projects

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Conference

2022 ASEE Gulf Southwest Annual Conference

Location

Prairie View, Texas

Publication Date

March 16, 2022

Start Date

March 16, 2022

End Date

March 18, 2022

Page Count

15

DOI

10.18260/1-2--39172

Permanent URL

https://peer.asee.org/39172

Download Count

282

Paper Authors

biography

Joseph Anthony Donndelinger Baylor University Orcid 16x16 orcid.org/0000-0002-0421-1556

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Mr. Donndelinger joined Baylor University’s School of Engineering and Computer Science as a Clinical Associate Professor after 23 years of experience in the automotive and cutting tool industries. During his 16 years as a Senior Researcher at General Motors’ Global Research and Development Center, Mr. Donndelinger served as Principal Investigator on 18 industry-university collaborative projects focusing primarily on conducting interdisciplinary design feasibility assessments across the engineering, marketing, finance and manufacturing domains. Prior to this, he held positions in New Product Development at Ford Motor Company and Onsrud Cutter. He currently serves as lead instructor for the Baylor Engineering Capstone Design program and teaches additional courses in the areas of Engineering Design, Technology Entrepreneurship, and Professional Development. Mr. Donndelinger has published three book chapters in addition to 30 articles in peer-reviewed journals and conference proceedings and has been awarded two United States patents. Mr. Donndelinger earned an M.S. in Industrial Engineering and a B.S. in Mechanical Engineering from the University of Illinois at Urbana-Champaign.

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Lisa Joanne Retzlaff

biography

Savannah Mae Richards Baylor University

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Ms. Richards is a senior mechanical engineering major at Baylor University and prospective graduate student in mechanical engineering. She has experience working in the Baylor Additive Manufacturing Lab as a lab assistant, focused on operating 16 fused filament fabrication 3D printers and a BossLaser laser cutter. She also serves as the president of Baylor's Engineers with a Mission organization that focuses on using engineering in a way that serves people.

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Abstract

Manufacturing components is a crucial aspect of the active, hands-on learning experiences prevalent in Engineering Design courses. A broad spectrum of manufacturing options, including both additive manufacturing and conventional CNC machining equipment, is available to students in these courses. However, students may make poorly informed decisions when specifying component manufacturing processes and may exhibit fixations on popular manufacturing technologies. This can result in extended manufacturing lead times or excessive production costs that compromise students’ abilities to successfully complete their design projects.

To this end, the authors have developed a suite of tools for estimating differences in production times and costs for 3D printed and laser cut components. The efficacy of these tools for improving students’ specification of manufacturing processes has been through an observational study in which participants complete a series of three component design tasks, increasing in difficulty, that incorporate both CAD modeling and manufacturing process selection. Preliminary results indicate that introducing this tool suite to design course students leads to improvements in awareness of manufacturing resource requirements and alignment of manufacturing process selections with design project objectives and constraints.

Donndelinger, J. A., & Retzlaff, L. J., & Richards, S. M. (2022, March), Developing and Applying Manufacturing Process Simulation Tools to Improve Students’ Execution of Engineering Design Course Projects Paper presented at 2022 ASEE Gulf Southwest Annual Conference, Prairie View, Texas. 10.18260/1-2--39172

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