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Dual DC-Solenoid, Closed-loop, Position Control System Implemented with a MicroLogix 1500 PLC

Narciso F. Macia, Sapto Susilo

Department of Electronics and Computer Engineering Technology Arizona State University at the Polytechnic campus

Abstract

This paper presents a closed-loop, position control system, using two interconnected, DC solenoids in a pull-pull arrangement, and controlled by an Allen-Bradley, MicroLogix 1500 LRP, Programmable Logic Controller (PLC). This PLC, and similar equipment possessing A/D and D/A modules, are excellent vehicles for teaching closed-loop control, since they are easy to program and do not require a substantial background in programming. This feature makes it very attractive since our control classes and laboratories are populated by students from mechanical, manufacturing and electronic backgrounds. In addition, this particular PLC has built-in data acquisition capabilities, making it ideal for comparing theoretical responses (obtained by simulating a SIMULINK-based model) with that of the actual hardware. Further, PLCs are extremely common in industrial and manufacturing environments, and the student’s familiarity with them can serve as an added bonus in seeking employment. This paper presents the modeling, parameter estimation, and simulation procedures. The setup can also be easily modified so that it is controlled by other types of controllers (microcontroller-based, PC-based controllers such as LabVIEW. This set-up can also be used by graduate students to investigate second-order-type effects. This hardware has been effective in enhancing student understanding and retention of control system theory.

Introduction

The teaching of control systems is enhanced by supplementing the lecture material with laboratory activity. The laboratory activity should reinforce the theory presented in class by providing a platform in which the theory can be applied. This paper summarizes a series of laboratory activities dealing with a closed-loop, position control system that utilizes dual DC- solenoids as the drivers, and PC as the controller. This work is an update of a similar position control system that utilized a single DC solenoid and an op-amp circuit as the controller [1].

Proceedings of the 2006 American Society for Engineering Education Annual Conference & Exposition Copyright @ 2006, American Society for Engineering Education

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Macia, N. (2006, June), Dual Solenoid Closed Loop Position Control System Implemented In A Micrologix 1500 Paper presented at 2006 Annual Conference & Exposition, Chicago, Illinois. 10.18260/1-2--999