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How to Incorporate Tolerances in Freshman-level Classes

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Conference

2019 ASEE Annual Conference & Exposition

Location

Tampa, Florida

Publication Date

June 15, 2019

Start Date

June 15, 2019

End Date

June 19, 2019

Conference Session

Mechanical Engineering Division Technical Session 4

Tagged Division

Mechanical Engineering

Page Count

28

DOI

10.18260/1-2--32902

Permanent URL

https://peer.asee.org/32902

Download Count

988

Paper Authors

biography

Allison Cutler Northern Arizona University

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I am a mechanical engineering student at Northern Arizona University working with a faculty adviser to improve the beginning engineering curriculum within the university. I am a Senior graduating in May 2019, have a minor in Biology, am with the Honors College, and work as a Teaching Assistant for Intro to CAD courses.

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biography

Perry Wood P.E. Northern Arizona University

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Perry Wood is an Instructor\Lab Manager of Mechanical Engineering at Northern Arizona University (NAU), where he has been here since 2004. He is currently teaching multiple sections of ME180 Introduction to Engineering Graphics. Perry has lectured at Xi’an University of Science and Technology, Xi’an China and Ningbo University, Ningbo China on various topic including engineering graphics and Solid Modeling. In 2014 Perry mentored Hooper Grant funded mechanical engineering students in Geometric Dimensioning and Tolerancing and traveled with them to present their research at Xi’an University of Science and Technology, Xi’an China. Perry is also pursuing a doctoral degree in Earth Sciences and Environmental Sustainability with an emphasis in fatigue characterization of magnetic shape memory alloys at Northern Arizona University.

Prior to his current work, Perry worked in the Aerospace and Renewable Energy industries for 16 years on various projects including Boeing\Air force GPS IIF satellite, NASA Space Shuttle, Sandia Laboratory Sunshade, Orbital ATK Taurus\Pegasus rockets, Raytheon patriot missile program, Naval Precision Optical Interferometer and NREL\SouthWest WindPower Skystream Wind Turbine.

Perry is the NAU American Society of Mechanical Engineers faculty adviser which is the most active student section in Arizona. At the 2014 ASME HPVC WEST competition NAU ASME students placed 1st in the women’s sprint competition, 2nd in design, 2nd in innovation, 3rd in endurance, and 2nd overall, out of 29 universities, from around the world.

Education
Ph.D. in Earth Sciences and Environmental Sustainability (in progress)
Northern Arizona University
MEng in Mechanical Engineering
Northern Arizona University
B.S. in Mechanical Engineering
Northern Arizona University

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Abstract

The purpose of this research is to evaluate Mechanical Engineering students’ ability to understand tolerancing theory and implement tolerances into engineering drawings. Students are introduced to parametric modeling and the ASME Y14.5-1994 dimension and tolerance standard in later years of the college curriculum, however they apply the concepts earlier in the curriculum without having a basic understanding of the fundamentals. It is important for students to have a fundamental understanding of tolerances before proceeding to advance courses. The goal of this project is to evaluate a student’s ability to properly tolerance using Clearance, Transition, and/or Interference Fits through designing an assembly to be rapid prototyped, where they then can physically perceive the effect of their tolerance values when they put the assembly together. The students' wrote a report based upon their finding after assembling the rapid prototype, and had to reflect on if the tolerancing they picked was most effective or not. A lecture was constructed and given to students prior to their assembly design project. The lecture presented the basics of tolerancing, including the types of fits and when to implement them. The lecture content was reconstructed each semester for three semesters based upon the students' feedback. Data was gathered through students' self evaluation of their learning by means of a questionnaire, as well as grading of their reports. After the first semester, students showed signs of understanding tolerance theory, but expressed confusion for how to implement them in engineering design. The lecture was then edited to clarify the implementation of tolerances and will be presented to new students, for another set of data and results will be gathered.

Cutler, A., & Wood, P. (2019, June), How to Incorporate Tolerances in Freshman-level Classes Paper presented at 2019 ASEE Annual Conference & Exposition , Tampa, Florida. 10.18260/1-2--32902

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