Marshall University, Huntington, West Virginia
March 28, 2025
March 28, 2025
March 29, 2025
23
10.18260/1-2--54682
https://peer.asee.org/54682
19
Kathryn Chludzinski is a graduate student in Youngstown State University's (YSU) mechanical engineering program. Her research focuses on developing a laboratory for Dynamic Systems Modeling (DSM) students, utilizing a continuously variable transmission and inertia dynamometer. She has been a member of YSU's SAE Baja team since the 2020 season.
She is a certified machinist, having achieved her certification in 2019, and has been working in the manufacturing industry since 2018.
Constantin V. Solomon is a Distinguished Professor of Mechanical Engineering, in the Rayen School of Engineering at the Youngstown State University. He has a mechanical engineering degree from Gh. Asachi Technical University, Iasi, Romania, and a doctoral degree in materials science and engineering form Kumamoto University, Japan. Before joining YSU, Constantin was a post doc at the Arizona State University and an instrumentation scientist at the University of Connecticut.
A continuously variable transmission (CVT) is a type of transmission used commonly in small engine racing such as snowmobiling, go-karting, or in Society of Automotive Engineers (SAE) Baja racing. The speed ratio in these systems constantly varies, which adapts well to varying course conditions such as frequent stops and starts, turns, and jumps. CVTs must be properly installed and tuned to reach their highest level of performance, which is a common difficulty for these complex systems.
A MATLAB code has been developed that characterizes the torque, horsepower, and shift profile of a Gaged GX9 CVT. Multiple tuning setups of the system are evaluated by defining primary and secondary springs, flyweights, and ramps. This predictive model may be used to select a tune for a vehicle and evaluate its performance without requiring extensive test time on a track. The numerical characterization has been validated experimentally, using an inertia dynamometer, Kohler CH440Pro 14HP engine, and DynoMiteTM analysis software. Theoretical comparison was completed using free body and kinetic diagrams of the forces acting in the system, which were entered into a MATLAB code.
This characterization is to be used as a laboratory for mechanical engineering students in the Dynamic Systems Modeling (DSM) class. The installation presents an opportunity for students to combine theoretical knowledge with hands-on learning. Students will learn the basics of CVT and its function and how to make minor adjustments to the system. Using Newton’s equations, students can compare data from the dynamometer to the theoretical model and can adjust the inertia parameters to predict the performance of a Baja car using the same CVT setup. An operator’s manual for the system and a laboratory handout have been created to aid in this exercise, focusing on safety and proper machine operation.
Chludzinski, K., & Solomon, C. V. (2025, March), Predictive Modelling of a Continuously Variable Transmission for Optimal Performance Paper presented at 2025 ASEE North Central Section (NCS) Annual Conference, Marshall University, Huntington, West Virginia. 10.18260/1-2--54682
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