University of Maryland - College Park, Maryland
July 27, 2025
July 27, 2025
July 29, 2025
FYEE 2025
5
10.18260/1-2--55258
https://peer.asee.org/55258
14
Kurt Rhoads, Ph.D., P.E. is the faculty director of the Roger E. Susi First-Year Engineering Experience at Case Western Reserve University. He holds a B.S. from the University of Maryland, College Park and M.S. and Ph.D. degrees from Stanford University, all in environmental engineering. Dr. Rhoads is a registered professional engineer in the state of Ohio.
Kathleen A. Harper is the assistant director of the Roger E. Susi First-year Engineering Experience at Case Western Reserve University. She received her M. S. in physics and B. S. in electrical engineering and applied physics from CWRU and her Ph. D. in physics, specializing in physics education research, from The Ohio State University.
I have extensive experience working within research or R&D organizations. Most recently, I have supported undergraduate teaching and research laboratories at Case Western Reserve University, ultimately as the director of the Roger E. Susi First Year Engineering Experience Laboratory.
We developed a two-week module for a general first-year engineering course to teach students fundamental chemical engineering tools and processes using coffee. This work was a collaboration among the first-year engineering faculty, chemical engineering faculty, and experts of a local coffee roaster.
Working in teams of four, students complete four labs: 1) brewing coffee with different brew methods, 2) programming a coffee analysis program using MATLAB, 3) creating a mass balance and process flow diagrams, and 4) creating a new coffee brewing device in a design challenge.
Through brewing coffee, students learn about extraction and filtration, which are common chemical engineering processes. They determine the effects of changing the temperature, extraction time, brew ratio, brew method, and grind size on the brew quality, which is measured using both quantitative and qualitative parameters. The total dissolved solids (TDS) of the brew is measured using a portable refractometer. The percent of the original coffee bean extracted can then be determined from the TDS and the brew ratio. The relative flavor of the coffee can then be calculated from a plot of TDS vs. percent extraction. Finally, students evaluate the flavor and aroma of the brew by tasting. In addition, students learn how to create a mass balance and track the mass of coffee through the brewing process, accounting for the final mass in the brew, residuals in the filter, and any spillage. They also make a process flow diagram of a coffee brewing process.
Rhoads, K. R., & Harper, K. A., & Martin, H. B., & Butler, M. W. (2025, July), GIFTS: A Chemical Engineering Module About Coffee Paper presented at FYEE 2025 Conference, University of Maryland - College Park, Maryland. 10.18260/1-2--55258
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