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Laser Cutters versus 3D Printers for Mechanical Engineering Projects

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Conference

2025 ASEE -GSW Annual Conference

Location

Arlington, TX, Texas

Publication Date

March 9, 2025

Start Date

March 9, 2025

End Date

March 11, 2025

Page Count

8

DOI

10.18260/1-2--55065

Permanent URL

https://peer.asee.org/55065

Download Count

17

Paper Authors

biography

Dani Fadda University of Texas at Dallas

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Dr. Fadda is Professor of Practice in Mechanical Engineering. His background includes professional engineering practice in the energy industry and teaching in higher education. Dr. Fadda has worked in product research and developed patented products for chemical, petrochemical, and nuclear applications. He is a professional engineer in Texas and involved with professional organizations.

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Wooram Park University of Texas at Dallas

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Wooram Park is a clinical associate professor in the Department of Mechanical Engineering at University of Texas at Dallas. He is interested in education of engineering students with the emphasis on robotics and control systems. His research mainly concer

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biography

P.l.stephan Thamban

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Dr. Thamban is an associate professor of instruction in the Mechanical Engineering department at the University of Texas at Dallas who contributes to the teaching mission of the department. He brings with him more than a decade long teaching experience and teaches foundational, introductory ME undergraduate courses and advanced mathematics courses for undergraduate and graduate students. He values and incorporates project-based learning components in undergraduate courses.

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biography

Oziel Rios University of Texas at Dallas

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Dr. Oziel Rios earned his Ph.D. in mechanical engineering from the University of Texas at Austin in 2008 where his research focused on design of robotic systems with an emphasis on kinematic and dynamic modeling for analysis and control. Dr. Rios teaches the first-year and CAD courses in the Mechanical Engineering Department at the University of Texas at Dallas. Dr. Rios has also taught courses on Geometric Dimensioning and Tolerancing (GD&T), kinematics and dynamics, and graduate-level CAD courses. Dr. Rios’ research and teaching interests include: robotics, design, GD&T, and engineering education.

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Abstract

Projects are given within mechanical engineering courses to enhance the learning experience and help the students work together to attain an understanding of difficult concepts. These projects can include physical prototypes in addition to simulations and virtual prototypes. When physical prototypes are needed, the affordability of 3D printers makes rapid prototyping an attractive option and students can use 3D printers in their rooms or at the school. However, students can get too comfortable with 3D printing and often over-rely on the available printers to the point of misusing them to print a pipe or a flat plate. Purchasing raw materials seem to be obsolete in the student’s mind because using traditional manufacturing devices, such as saws, drills, mills, and lathes, which are typically available at a workshop or machine shop, can be messy. The manufactured parts may not work correctly when the students use complex shapes.

In our engineering program, we have introduced laser cutters and found them effective in bridging a gap between additive and traditional manufacturing. The laser cutters offer the students a way to cut wood or acrylic flat sheets quickly and accurately. The laser cutters are used in the first-year program to fabricate windmill blades and trusses. Since parts can be cut quickly with the laser cutters, the first-year students are allowed to cut their parts and create their assemblies during the lab time. This would not be possible of 3D printers are used due to the time constraints. 3D printers, laser cutters, and traditional manufacturing devices are used together in a statics class project, where the students use traditional manufacturing to create their frame (stand). They can use any manufacturing technique to complete their project. The 3D printers are used in the kinematics and dynamics class project, where students fabricate complex assemblies using complex parts. In this paper we present the advantages and disadvantages of implementing laser cutters and 3D printers in different classes. Examples of the work by the students are presented.

Fadda, D., & Park, W., & Thamban, P., & Rios, O. (2025, March), Laser Cutters versus 3D Printers for Mechanical Engineering Projects Paper presented at 2025 ASEE -GSW Annual Conference, Arlington, TX, Texas. 10.18260/1-2--55065

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