Conference Session

Make It!

Collection

2015 ASEE Annual Conference & Exposition

Authors

Eric A. Kennedy, Bucknell University; Nathan P. Siegel P.E., Bucknell University; David E Cipoletti, Bucknell University

Tagged Divisions

Manufacturing

Paper ID #12174MAKER: Product Development in One Week – Bucknell Fabrication Work-shop (B-FAB)Dr. Eric A. Kennedy, Bucknell University Prof. Kennedy is an Associate Professor of Biomedical Engineering at Bucknell University. His ed- ucational interests surround design and fabrication skills, the maker movement, entrepreneurship, and lowering the barrier of entry for students interested to learn fabrication skills.Dr. Nathan P. Siegel P.E., Bucknell UniversityDr. David E Cipoletti, Bucknell University David earned his BS in mechanical engineering from Lafayette College in 2006. After graduating, he began his graduate studies

Conference Session

Green and Sustainable Manufacturing Education

Collection

2016 ASEE Annual Conference & Exposition

Authors

Young B. Moon, Syracuse University; Mingtao Wu, Syracuse University

Tagged Divisions

Manufacturing

Paper ID #14575Spurring Innovation in a Sustainable Manufacturing CourseDr. Young B. Moon, Syracuse University Young B. Moon is Professor of Mechanical and Aerospace Engineering at Syracuse University and serves as Kauffman Professor of Entrepreneurship and Innovation. He holds a BS degree from Seoul National University, a MS degree from Stanford University and a PhD degree from Purdue University. His pro- fessional interests include CyberManufacturing Systems, Sustainable Manufacturing, Product Realization Processes and Systems, Enterprise Resource Planning (ERP) Systems, Systems Modeling and Simulation, Computer

Conference Session

Best Practices and Lessons Learned in Capstone Design Projects

Collection

2015 ASEE Annual Conference & Exposition

Authors

Wesley B. Williams P.E., University of North Carolina, Charlotte; Eric J. Schaus, Georgia Institute of Technology

Tagged Divisions

Manufacturing

Paper ID #12416Additive Manufacturing of Robot Components for a Capstone Senior DesignExperienceDr. Wesley B. Williams P.E., University of North Carolina, Charlotte Dr. Williams is an assistant professor in the department of Engineering Technology and Construction Management, where he teaches courses in the areas of instrumentation and controls, technical program- ming, and mechanical design. He is active in the area of robotics, serving for three years as a faculty mentor for the UNC Charlotte Astrobotics team competing in the NASA Robotic Mining Competition.Mr. Eric J Schaus, Georgia Institude of Technology Graduated from

Conference Session

Development of Manufacturing Engineering Laboratories I

Collection

2012 ASEE Annual Conference & Exposition

Authors

Merwan B. Mehta, East Carolina University

Tagged Divisions

Manufacturing

AC 2012-4265: PROMOTING AWARENESS IN MANUFACTURING STU-DENTS OFDr. Merwan B. Mehta, East Carolina University Merwan Mehta, Ph.D., is Associate Professor at East Carolina University, Greenville, N.C., in the Tech- nology Systems Department. Prior to joining academics, he has more than 20 years of experience working as a machine tool Design Engineer, Manufacturing Engineer, Manager, Vice President, and Consultant. His present research interests are improving manufacturing productivity through lean manufacturing prin- ciples and theory of constraints, and the pursuit of quality and variation control through Six Sigma and GD&T. He has conducted sessions in value stream mapping, lean manufacturing, fixture design

Conference Session

Manufacturing Process Education

Collection

2011 ASEE Annual Conference & Exposition

Authors

Merwan B. Mehta, East Carolina University

Tagged Divisions

Manufacturing

AC 2011-921: PROMOTING AWARENESS IN MANUFACTURING STU-DENTS OF THE NEED FOR SIMULTANEOUS IMPLEMENTATION OFLEAN SIX-SIGMA AND ACTIVITY BASED COSTINGMerwan B Mehta, East Carolina University Merwan Mehta, Ph.D., is an Associate Professor at East Carolina University in the Technology Systems Department in Greenville, NC. Prior to joining academics in 2004, he has over twenty years of experi- ence in business and industry working as an industrial/methods engineer, machine tool design engineer, manufacturing engineer, technical partner, project director, vice-president and consultant. His present re- search interests are enhancing manufacturing and business processes through lean principles and theory of constraints, and

Conference Session

Make It!

Collection

2016 ASEE Annual Conference & Exposition

Authors

Nathan Tyler Thomas, Western Carolina University; Yanjun Yan, Western Carolina University; Hugh Jack, Western Carolina University

Tagged Divisions

Manufacturing

serial cable can be used to receive serial data from a kilobot and display it on the computer 2 . (b) Complete OHC (a) OHC Model Figure 16: OHC AssemblyOHC Drivers and FirmwareThe process about to be explained may have inconsistent results due to differences in operatingsystems and settings as well as software and drivers that may already be installed. This procedureis to assume that no needed drivers or software has been previously installed and the user’s OS isWindows 7 (Windows 8 and 10 have not been tested with this procedure). Before starting it isrecommended to prevent Windows from automatically installing drivers when a

Conference Session

Manufacturing Materials and Processes

Collection

2014 ASEE Annual Conference & Exposition

Authors

Edward E. Osakue, Texas Southern University; Derrick Smith, Texas Southern University

Tagged Divisions

Manufacturing

supported, can build a culture of continuous improvement. Other possible benefits fromactive 5S and safety program include a) improvement and speed-up in communications, b)enhanced clean work environment, c) improved quality of life, d) reduced errors, product Page 24.15.2defects, and accidents, e) improved teamwork, and f) maximized work time and resources. It is 1obvious that it is much easier to find tools and parts in a clean and well organized workplace.Similarly, it is much easier to spot emerging problems like fluid leaks, material spills, wearparticles, cracks in devices, etc., in a clean and

Conference Session

Teaching - Best Practices

Collection

2013 ASEE Annual Conference & Exposition

Authors

Merwan B Mehta, East Carolina University; Mark Angolia, Indiana State University

Tagged Divisions

Manufacturing

Paper ID #6927Holistic Consideration of Best Practices in Product Design, Quality, and Man-ufacturing Process Improvement through Design for ValueDr. Merwan B Mehta, East Carolina University Dr. Merwan Mehta is an Associate Professor at East Carolina University in the Technology Systems Department at Greenville, NC. Prior to joining academics, he has over twenty years of experience work- ing as a machine tool design engineer, manufacturing engineer, manufacturing manager, vice-president, partner, and consultant. His present research interests are improving manufacturing productivity through Lean manufacturing principles

Conference Session

Capstone Manufacturing and Design

Collection

2013 ASEE Annual Conference & Exposition

Authors

Somnath Chattopadhyay, Georgia Southern University

Tagged Divisions

Manufacturing

followedby sanding. The filing and sanding proceeded from a rougher to a finer grit in stages till a highlypolished surface was obtained. The saw end of the handle was prepared by cutting a slot anddrilled to accommodate the screws; the frame end of the handle was then drilled to accommodatethe 3/16 inch aluminum r rivetsSupplemental Activities on Casting the Handle: (a) The students were asked to determine the time it took for the molten metal to fill the mold, something they learned in the theory classes using Bernoulli’s equation for fluid flow. (b) Although no risers were used, the students were asked to design risers based on Chvorinov’ rule as outlined in the lecture class. (c) The students were asked to calculate the

Conference Session

Manufacturing Division Poster Session

Collection

2009 Annual Conference & Exposition

Authors

Xiaolin Chen, Washington State University, Vancouver; Dave Kim, Washington State University, Vancouver

Tagged Divisions

Manufacturing

generatecomplex 3-D objects directly from computer-based models devised by CAD. In Mech476, aseries of RP projects are integrated. Students designed complex geometries and build their partsusing the RP systems. The students also conducted manufacturing experiments to analyze theprocesses and products quality in MECH 310. Through new manufacturing laboratories in thecourse, the students could run various modern manufacturing tools such as CNC machines,machining force monitoring systems, and product quality measurement systems. See Figure 2 forsome sample student work using the modern technologies. (a) CAD design (b) CAE analysis (c) Rapid prototypeFigure 2. Student work examples in the Design/Manufacturing sequence.Lean

Conference Session

Multidisciplinary and Project-based Experiences in Manufacturing

Collection

2009 Annual Conference & Exposition

Authors

Janet Dong, University of Cincinnati; Janak Dave, University of Cincinnati

Tagged Divisions

Manufacturing

back, rendering it unable to move ≠ Full body spinner, uses the entire body and frame of the robot as a weapon by spinning it around itself ≠ Dead blow, uses a hammer-like mechanism to swing at an opponent with large mass or a puncturing weapon. ≠ Inertial spinner, uses the inertia of large rotating masses to inflict damage, picture to be found (Figure 2) (a) (b) (c) Flipper Bot Full Body Spinner Dead Blow Figure 1: Weapon Styles Page 14.424.6

Conference Session

Additive Manufacturing Practices

Collection

2015 ASEE Annual Conference & Exposition

Authors

Thomas William Barrett, James Madison University; Matthew Cole Pizzico, James Madison University; Bryan Levy, Georgia Institute of Technology; Robert L. Nagel, James Madison University; Julie S Linsey, Georgia Institute of Technology; Kimberly G. Talley, Texas State University; Craig R. Forest, Georgia Institute of Technology; Wendy C. Newstetter, Georgia Institute of Technology

Tagged Divisions

Manufacturing

Paper ID #13209A Review of University Maker SpacesMr. Thomas William Barrett, James Madison UniversityMatthew Cole Pizzico, James Madison UniversityBryan Levy, Georgia Institute of TechnologyDr. Robert L. Nagel, James Madison University Dr. Robert Nagel is an Assistant Professor in the Department of Engineering at James Madison University. Dr. Nagel joined the James Madison University after completing his Ph.D. in mechanical engineering at Oregon State University. He has a B.S. from Trine University and a M.S. from the Missouri University of Science and Technology, both in mechanical engineering. Since joining James Madison

Conference Session

Capstone Projects in Manufacturing

Collection

2018 ASEE Annual Conference & Exposition

Authors

Irina Nicoleta Ciobanescu Husanu, Drexel University (Tech.); Michael G Mauk P.E., Drexel University; Perry B. Gold; Nando Tyler Orfanelli

Tagged Divisions

Manufacturing

for this test can be seen in theTesting section below. Next, it is equally important to evaluate the parts for the control system. In orderfor PHiLTER to properly operate the correct parts must be used along with useful coding.The electrical components for PHiLTER has not changed from the initial design. For the prototype theRaspberry Pi will be connected to a display through the display port, 5V power will be connected to pin 2,and ground will be connected to pin 6. The Raspberry Pi is connected to the Arduino through the USB-Aport. The Arduino is connected to the raspberry by USB-B port. The DC AMP meter is connected to the5V and ground pin in the Arduino. Pins A0 is being used to measure the voltage of the generator. Tomeasure the voltage

Conference Session

Use of Technology for Education

Collection

2014 ASEE Annual Conference & Exposition

Authors

Derrick Robinson, Virginia State University; Pallant Ramsundar, Virginia State University; Chandan B Samantaray, Virginia State University

Tagged Divisions

Manufacturing

Chart The flow chart of the design and method is shown in Figure 3. Sign a = Control Control Image W = Test Test Image Compare Two Recognition Image filter Image Filter Images End b = Grayscale r = Grayscale c = correlation Conversion Conversion of b and r BW = Black/ BW = Black/ c1 = correlation White

Conference Session

Manufacturing Division Session: Make-it!

Collection

2021 ASEE Virtual Annual Conference Content Access

Authors

Byul Hur, Texas A&M University; Chao Ma, Texas A&M University; Brey C. Caraway, Texas A&M University ; Jorge I. Roa, Texas A&M University; Alejandro X. Trejos, Texas A&M University; Pauline Davila, Texas A&M University

Tagged Divisions

Manufacturing

Paper ID #33179A Capstone Experience Through the Development of a Powder CompactionSystem During COVID-19 PandemicDr. Byul Hur, Texas A&M University Dr. B. Hur received his B.S. degree in Electronics Engineering from Yonsei University, in Seoul, Korea, in 2000, and his M.S. and Ph.D. degrees in Electrical and Computer Engineering from the University of Florida, Gainesville, FL, USA, in 2007 and 2011, respectively. In 2017, he joined the faculty of Texas A&M University, College Station, TX. USA, where he is currently an Assistant Professor. He worked as a postdoctoral associate from 2011 to 2016 at the University

Conference Session

Practical Teaching in Manufacturing - 1

Collection

2015 ASEE Annual Conference & Exposition

Authors

Nikki Larson, Western Washington University; William Rasnack; Nicole Hoekstra, Western Washington University; Chloe Boland, Space Exploration Technologies; Eric Leone; Isaac Santos; Katherine Rust Healy; Tanveer Singh Chawla, Western Washington University; Sunni Shoepe

Tagged Divisions

Manufacturing

resinmatrix. It is frequently used in place of a traditional hand layup for a number of reasons,including increased control over resin content, decreased scrap and mess, and generallyimproved reproducibility during processing. [1] Following impregnation of the pre-polymericresin system into fibers, the prepreg is considered B-staged. At this point in processing, the resinhas undergone a partial cure and begun to crosslink. As such, storage in freezers is required, toprevent further crosslinking of the material into a fully cured C-stage product. [2]Prepreg is manufactured primarily using two processes: solvent coating and hot melt coating. Inthe solvent coating process, fabric is threaded between metal rollers and run through a resin bath,then fed

Conference Session

Manufacturing Education Curriculum

Collection

2020 ASEE Virtual Annual Conference Content Access

Authors

Derek M. Yip-Hoi, Western Washington University; David Gill P.E., Western Washington University

Tagged Divisions

Manufacturing

X X b Abstract/Deconstruct a problem into solvable chunks X c Troubleshoot X X X X d Exercise engineering intuition X X X e Investigate cause and effect X f Systematically follow prescribed procedures and protocols X X X g Identify, Interpret and specify realistic constraints X X

Conference Session

Teaching Design in Manufacturing Curriculum I

Collection

2007 Annual Conference & Exposition

Authors

Mysore Narayanan, Miami University; Ronald Earley, Miami University

Tagged Divisions

Manufacturing

beenoffering Associate Degree Programs in Mechanical and Electrical disciplines for along time. Over the last decade, the decision was made to offer four-year engineeringtechnology programs in electromechanical as well as mechanical disciplines. As aresult, the Department of Engineering Technology had to design and develop anyearlong four credit hour, two-semester course entitled ENT 497- 498. This wasaccomplished in 1996, and was designed to conform with the requirements of ABET.(Narayanan, a, b, c, d, e). Later, the Liberal Education Council of Miami Universityrecognized this sequence as an approved Miami University Capstone (MPC)Experience. The actual Miami University Catalog description of the newly designedcourse is given below:Miami University

Conference Session

Development of Manufacturing Engineering Laboratories I

Collection

2012 ASEE Annual Conference & Exposition

Authors

Michael J. Kozak, University of Dayton

Tagged Divisions

Manufacturing

are loaded into the fixtureC. Fine tuning the use of the measurement systemD. Analyzing charts that show operator/part interactionsE. All of the aboveAnswer Key: E8 %EV isA. the repeatability percentB. the reproducibility percentC. the error value percentD. the total variation percentE. the equipment volume percentF. A and CAnswer Key: A9 In our example, since we had only one operator we could not determineA. the repeatabilityB. the reproducibilityC. the %EVD. the %AVE. answers B and CAnswer Key: B Page 25.101.1010 The standard method described in the exercise is to measureA. 5 parts 2 times by 3 operatorsB. 5 parts 3 times by 2 operatorsC. 10 parts 3 times by 2

Conference Session

Design Education I

Collection

2010 Annual Conference & Exposition

Authors

Jahangir Ansari, Virginia State University

Tagged Divisions

Manufacturing

, andreliability. At the end of the course, student groups are required to demonstrate their designthrough a final formal presentation to the faculty, fellow students, peers and a jury of industryguests and faculty from other departments. Students also write a detailed design report as part ofthe course requirements.Students are assigned to select a project in the area of (a) Manufacturing Process System Designor (b) Product Design.The scope of the work in format (a) may be summarized as follows: 1. Design a simple product using available resources of our CIM facility. 2. Design and develop an automated manufacturing process using CIM facility. 3. Implement, debug, test the system, and run production with minimal human intervention. 4

Conference Session

Manufacturing Education Curriculum II

Collection

2007 Annual Conference & Exposition

Authors

David Farrow, University of Tennessee-Martin

Tagged Divisions

Manufacturing

student must describe a process in depth or compare andcontrast two processes. The weighting scheme for all course components is shown in Table 3. Table 3. Weighting of Course Components Component Component Weight In-Class Exercises 10% Lab Activities 25% Exam I. 15% Exam II. 15% Exam III. 15% Comprehensive Final Exam 20%A standard ten-point grading scheme is used where 90 to 100 = A, 80 to 89 = B, and so forth.The

Conference Session

Educational Methods and Technologies

Collection

2010 Annual Conference & Exposition

Authors

Janus Liang, Yung-Ta Institute of Technology and Commerce

Tagged Divisions

Manufacturing

: (a) learning activities, (b) students, and(c) instructors. They further suggested that blended learning environments vary widely accordingto the following goals: pedagogical richness, access to knowledge, social interaction, personalagency, cost effectiveness and ease of revision. Assuming such an environment results instudents having more control over their learning [16-17]; improves student learning motivationand overall satisfaction [18]; enhance information skills acquisition and student achievement [19]and foster communication and closeness among students and instructors [20].It appears that blended learning methods are effective in facilitating the process of onlinecollaborative learning [21-23]. Another problem in blended learning is

Conference Session

Incorporating Innovative Technologies into the Curriculum

Collection

2011 ASEE Annual Conference & Exposition

Authors

Michael J. Kozak, University of Dayton

Tagged Divisions

Manufacturing

, Walker H. and Krathwohl, David R., Taxonomy of Educational Objectives, Handbook 1 Cognitive Domain David McKay Company, Inc. New York. (1956).3. Michaelson, Larry K., Knight, Arletta B., Fink, L. Dee, Team-based Learning: a transformative use of small groups Praeger Publishing, Westport CT. (2002).4. Hamer, O. Lawrence, The Additive Effects of Semistructured Classroom Activities on Student Learning: An Application of Classroom-Based Experiential Learning Techniques Journal of Marketing Education April 2000 vol. 22 no. 1 25-34 Page 22.1435.7

Conference Session

Experiences in Manufacturing Engineering Education

Collection

2018 ASEE Annual Conference & Exposition

Authors

Sidney E Martin III, Murray State University; Randal Wilson PhD, Murray State University

Tagged Divisions

Manufacturing

] Available: http://www3.weforum.org/docs/WEF_Future_of_Jobs.pdf[9] M. Soehren, “Lifecycle of a CLO,” in Learning Leaders Fieldbook, B. Concevitch, Ed., Saratoga Springs, NY: Masie Learning Consortium, 2009, 23-25. [online] https://masie.com/images/pdfs/LearningLeadersFieldbook-1.pdf[10] D. Ramellie, “Building world-class talent,” in Learning Leaders Fieldbook, B. Concevitch, Ed., Saratoga Springs, NY: Masie Learning Consortium, 2009, 26-30. [online] https://masie.com/images/pdfs/LearningLeadersFieldbook-1.pdf[11] T. Kelly and M. Radhakrishnan, “Unlocking the potential of learning management technology,” in Learning Leaders Fieldbook, B. Concevitch, Ed., Saratoga Springs, NY: Masie Learning

Conference Session

Manufacturing Laboratory Experience

Collection

2006 Annual Conference & Exposition

Authors

Arif Sirinterlikci, Robert Morris University

Tagged Divisions

Manufacturing

student pleasure towards the learning experience and the instructorwith high marks. Student grades also reflected a successful experience with more than80% of the students earning grade B and above. This is the criterion that department uses Page 11.455.7as a measurement standard for ABET reaccredidation. Most related ABET outcomes alsoindicated a similar pattern documenting the effectiveness of the approach.Students gained invaluable experience by being exposed to various technologies. Theory,practice, emulation, and simulation factors were integrated within the curriculum.Students gained experience in hard-wired control circuits, build digital logic

Conference Session

Progress in Manufacturing Education III

Collection

2012 ASEE Annual Conference & Exposition

Authors

Andrew Peter Vogt, University of Utah; Stacy Bamberg, University of Utah; Debra J. Mascaro, University of Utah

Tagged Divisions

Manufacturing

experimentations over the internet,” (Vancou- ver, BC, Canada), 2011. Academic community;Current status;Cutting edge technol- ogy;Experimental setup;Federal research;Integrated assessment;Laboratory course;Learning outcome;Learning strategy;Real-time learning;Remote experimentation;Remote laborato- ries;Remote location;Research activities;Single computer;Sustainable solution;.[14] F. Coito and L. B. Palma, “A remote laboratory environment for blended learning,” (Athens, Greece), pp. University of Texas at Arlington; Univ. of the Aegean (Inf. and Commun. Syst. Eng. Dept.); Technol. Educ. Inst. of Athens (Department of Informatics); ARRI – Automation and Robotics Research Institute at UTA –, 2008. Blended learning;Data ac

Conference Session

Best Practices and Lessons Learned in Capstone Design Projects

Collection

2015 ASEE Annual Conference & Exposition

Authors

Arif Sirinterlikci, Robert Morris University; Keith G. Moran Jr.; Christopher Steven Kremer, Robert Morris University; Bruce Allen Barnes Jr., Robert Morris University ; Justin Cosgrove; Samuel A. Colosimo III, Robert Morris University

Tagged Divisions

Manufacturing

projector type. The team also needed to decide on resin to purchase. The team wasdirected towards a site called muve3d.net6 for possible resin products by MakerJuice. Afterresearching them, it was decided to use SubG+ resin for the project. Attached below is a briefsummary on the resin properties according to the resource above6:  Polydimethylsiloxane (PDMS) friendly, fast curing, low shrink (3.5%) material.The trade-off is higher viscosity (90cP at 25°C compared to SubG which is 12cP), but the benefit of the SubG+ resin is that it holds pigment for longer without as much settling. SubG and SubG+ cures under UV A, B, and C light around 420 nm. You can cure it with a DLP projector, a UV laser, or UV Light Emitting LEDs

Conference Session

Manufacturing Education Program Innovation

Collection

2006 Annual Conference & Exposition

Authors

Daniel Waldorf, Cal Poly State University; Sema Alptekin, Cal Poly State University; Robert Bjurman, General Motors Global Engineering

Tagged Divisions

Manufacturing

2006-1537: PLOTTING A BRIGHT FUTURE FOR MANUFACTURINGEDUCATION: RESULTS OF A BRAINSTORMING SESSIONDaniel Waldorf, Cal Poly State University Dr. Daniel Waldorf is an Associate Professor of Industrial and Manufacturing Engineering at Cal Poly State University in San Luis Obispo. Dr. Waldorf teaches mainly in the manufacturing processes area, including courses in manufacturing process design, tool engineering, computer-aided manufacturing, and quality engineering. His research interests are with machining process modeling and monitoring, especially related to cutting tool wear, vibrations, and advanced tool design. Prior to coming to Cal Poly Dr. Waldorf worked in Chicago as a quality

Conference Session

Manufacturing Education Curriculum I

Collection

2007 Annual Conference & Exposition

Authors

Rod Hoadley, California Polytechnic State University; Paul Rainey, California Polytechnic State University

Tagged Divisions

Manufacturing

. At the end of the quarter, each student will be able to keep an airmotor which often ends up being used by alumni as a desk trophy.A typical quarter would proceed as follows:Week 1Lecture: Introduction Metrology and measuring toolsLab: Lab introductions, guidelines, and orientation Safety discussion and assign safety quiz Measuring exercise Overview of lathes and mills with demo and dry run Explanation of cleanup procedureWeek 2Lecture: Lathe and mills and machining variablesLab: Safety quiz due Review of lathes and mills and practice machining air Group A – lathes: cylinder exercise facing and turning Group B – mills: mill block exerciseWeek 3Lecture: Overview of

Conference Session

Manufacturing Education for Emerging Technologies and Competitiveness

Collection

2012 ASEE Annual Conference & Exposition

Authors

Mysore Narayanan, Miami University

Tagged Divisions

Manufacturing

at two different sets of data for the same subject and topic. There aremultiple variables, such as instructor delivery styles, diverse student body, differentmathematical background and varied fundamental knowledge (Narayanan, 2007, 2009, 2010 &2011).Analysis Once the course has been approved and implemented, assessment analysis can be carriedout using Washington state university’s critical thinking rubric. An example of what assessmentmay look like has been shown Appendix B. The assessment matrix utilizes a 5 point likertscale. A score of 5 may indicate that students have understood the content at the desired level.A score of 1 may be indicative that the instructor has to put in much more effort tocommunicate at the